Innovative material upgrade, more efficient weld leveling
Posted by： Hangao Time：11/11/2024 4:02:59 PM
Material comparison: Cr12MoV mold steel vs. tungsten steel mold
Wear resistance: Tungsten steel has super hardness and excellent wear resistance. Its hardness reaches HRC85 or above, which is much higher than Cr12MoV's HRC58-62. It can remain stable in high-intensity and long-term use environments. This means that the mold of the weld leveling machine is more wear-resistant and less prone to wear during use.
Durability: Cr12MoV mold steel has good toughness and was widely used in cold working molds in the past. However, in the high friction and high impact conditions of weld leveling, its service life is relatively limited and it is prone to wear and deformation. Tungsten steel can still maintain a stable shape under high pressure conditions, reducing the frequency of mold replacement.
Maintenance requirements: The down-pressing mold using Cr12MoV mold steel needs maintenance once a quarter on average, including repair and adjustment, and each maintenance increases labor costs and production downtime. However, due to its extremely high hardness and wear resistance, tungsten steel molds do not require maintenance in the second half of normal use or even longer, ensuring the continuous and stable operation of the production line.
Cost Analysis
Mold Cost: The material cost of tungsten steel molds is indeed higher than that of Cr12MoV mold steel. However, considering the frequent maintenance costs and replacement cycles of Cr12MoV mold steel, the advantages of tungsten steel in reducing downtime and maintenance times gradually offset its initial investment.
Maintenance Cost: Each maintenance of the weld leveling machine using Cr12MoV mold steel costs about 300-500 yuan (including material and labor costs), and the maintenance frequency of 4-6 times a year also increases the total maintenance cost. Tungsten steel molds require almost no maintenance within half a year, saving maintenance costs and improving production efficiency.
Advantages of Tungsten Steel Molds
Longer life: High hardness and wear resistance greatly extend the service life of tungsten steel molds and reduce the frequency of replacement.
Reduce downtime: Since there is no need for frequent maintenance, tungsten steel molds make the production process smoother and significantly improve the utilization rate of the production line.
Reduce operating costs: Tungsten steel molds that do not require maintenance for a long time save a lot of maintenance costs and labor costs for enterprises, significantly reducing the total cost of ownership.
The application upgrade of tungsten steel molds not only improves the durability and stability of the weld leveling machine, but also significantly reduces maintenance costs, allowing customers to enjoy a more economical and efficient production experience. This innovative upgrade is another commitment for us to provide customers with high-quality equipment.
Guangdong Henkel Technology Co., Ltd.
Recommended reading: Weld leveling machine
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